For steel, metals & heavy manufacturing

Turn Your Existing Plant Reports Into Management Intelligence

OpsDeck converts the Excel-based MIS your teams already prepare into structured dashboards, management reports and actionable operational views—without replacing your existing Excel workbook logics, ERP, DCS or reporting process.

Start with one MIS No process replacement Built around your existing formats

Management overview

Good morning, management team

Illustrative demonstration data · 06 June 2026

Reports available

12

Updated today

8

Exceptions to review

3

Power Plant MIS

06 Jun 2026 · Updated today

Production MIS

06 Jun 2026 · Updated today

Costing MIS

05 Jun 2026 · Ready to review

Dispatch MIS

06 Jun 2026 · Updated today

Export MIS

04 Jun 2026 · Ready to review

The current reality

Your Reports Already Contain the Information. Management Still Has to Find the Answer.

The issue is not the absence of data. The issue is the time and dependency involved in turning it into a clear management view.

1

Plant readings are captured manually or exported from systems.

2

Data is entered or consolidated in Excel.

3

Multiple worksheets are checked and reconciled.

4

Dashboards and reports are prepared.

5

Files or screenshots are shared through email or WhatsApp.

6

Follow-up questions require reopening the workbook.

Existing Excel MIS Management answer Ready for review

Solutions

One Management Layer Across Your Existing MIS Reports

Start with the report management needs most. Additional MIS reports can be added without rebuilding the plant's existing reporting process.

Power Plant MIS

Generation, auxiliary consumption, fuel consumption, PLF, heat rate and unit-wise performance.

Production MIS

Daily production, shift performance, target versus actual and operational exceptions.

Costing MIS

Key cost drivers, consumption variance, production cost movement and management summaries.

Dispatch MIS

Orders, dispatches, pending quantities, customer movement and operational bottlenecks.

Export MIS

Export orders, shipments, documentation status, timelines and commercial visibility.

Consolidated Management View

A structured owner-level view across departments, units, plants and reporting periods.

Product experience

From Existing Workbook to Structured Management View

Illustrative demonstration data showing how one Power Plant MIS can become easier to review, compare and trace.

Power Plant MIS

Unit-wise performance

Demonstration data · June 2026

Generation

1,248 MWh

PLF

82.4%

Heat rate

2,146 kcal/kWh

Aux. consumption

8.7%

Generation trend

Attention required

Unit 2 auxiliary consumption is above the configured review threshold.

UnitGenerationPLFStatus
Unit 1682 MWh86.1%On track
Unit 2566 MWh77.8%Review
Source workbook traceability enabled

View the latest MIS without searching through files

Open historical reporting dates

Compare current and previous performance

Trace values back to their source

Keep owner views organised

Extend the same structure across reports

Designed alongside your process

OpsDeck Adds a Management Layer. It Does Not Replace the Plant's Process.

What stays the sameWhat OpsDeck adds
Existing Excel workbookStructured management interface
Existing reporting responsibilityAutomated consolidation and presentation
Current ERP, DCS or Tally environmentLightweight data connection where required
Existing approval and reporting processBetter visibility and historical access
Current plant workflowFaster management reporting

No forced ERP migration. No mandatory DCS integration. No redesign of the plant's reporting process to begin.

How It Works

How OpsDeck Builds the Assessment

Not a workflow your team has to run. A continuous process that turns the operational data you already have into a clear answer on continuity.

01

Brings your operational data together

Inventory, inbound shipments, consumption and supplier records — from the files and feeds you already export.

02

Connects signals that normally sit apart

A slipped ETA, a weak supplier dispatch and a falling cover position are read together, not in isolation.

03

Assesses cover against your thresholds

Each plant-material is measured against the operating and protected-reserve limits your team defines.

04

Shows the basis and the uncertainty

Every assessment carries the evidence behind it and flags stale or low-confidence data instead of hiding it.

05

Keeps the assessment current

As new data arrives, the continuity view updates — so the answer is ready whenever the team needs it.

Additional capability

Beyond Reporting: Operational Continuity Intelligence

Where required, OpsDeck can connect inventory, inbound movement, supplier reliability and operating thresholds to identify whether production remains protected.

Raw-material cover

Usable cover against configured operating thresholds.

Inbound shipment exposure

Movement, ETA and trust context for incoming materials.

Supplier reliability context

Dispatch and reliability signals alongside material exposure.

Management actions and closure

A shared view of ownership, review and follow-through.

Designed to Work Alongside Existing Systems

OpsDeck can begin with approved exported files. Direct access to ERP, DCS, MES or production-control systems is not required for the initial implementation.

No production system integration required.

Tenant Isolation

Your data is strictly isolated. Each customer operates in a separate tenant layer.

Role-Based Access

Permissions are enforced at the API level. Users only see what they are authorized to access.

Secure Sessions

Session-based authentication with HttpOnly cookies. Tokens are never exposed to the browser.

Encrypted Tokens

Integration connections are protected with encrypted tokens and strict validation.

Server-Side Validation

Every action is validated server-side — preventing unauthorized access.

Audit Architecture

System activity is tracked for accountability. Rate limiting helps detect anomalies early.

Built using OWASP security principles and modern multi-tenant SaaS best practices.

Start With One Management MIS

Select one recurring MIS report and validate the structured OpsDeck view against the reports management already receives.

Report discovery
Workbook mapping
View configuration
Historical validation
User handover
Your existing exported files are enough to start.
No ERP or MES integration required.
Output is validated against historical reports.
Value is demonstrated before any deeper integration.

Why OpsDeck exists

Built for the Reporting Reality Inside Manufacturing Plants

Manufacturing plants already generate large amounts of operational information. But management reporting often still depends on complex Excel workbooks, manual consolidation and individuals who understand where every value comes from.

OpsDeck exists to organise that reporting layer without forcing plants to abandon the systems and formats that already work.

We begin with the customer's existing MIS, reproduce it accurately, make it easier for management to access and then add automation or operational intelligence only where it creates measurable value.

SteelMetalsPowerHeavy Manufacturing

Discuss Your Requirements

A focused 20-minute walkthrough, shown in the context of your operations.

Or email directly: raj@opsdeck.in