Power Plant MIS
Generation, auxiliary consumption, fuel consumption, PLF, heat rate and unit-wise performance.
For steel, metals & heavy manufacturing
OpsDeck converts the Excel-based MIS your teams already prepare into structured dashboards, management reports and actionable operational views—without replacing your existing Excel workbook logics, ERP, DCS or reporting process.
Start with one MIS • No process replacement • Built around your existing formats
Management overview
Illustrative demonstration data · 06 June 2026
12
8
3
Power Plant MIS
06 Jun 2026 · Updated today
Production MIS
06 Jun 2026 · Updated today
Costing MIS
05 Jun 2026 · Ready to review
Dispatch MIS
06 Jun 2026 · Updated today
Export MIS
04 Jun 2026 · Ready to review
The current reality
The issue is not the absence of data. The issue is the time and dependency involved in turning it into a clear management view.
Plant readings are captured manually or exported from systems.
Data is entered or consolidated in Excel.
Multiple worksheets are checked and reconciled.
Dashboards and reports are prepared.
Files or screenshots are shared through email or WhatsApp.
Follow-up questions require reopening the workbook.
Solutions
Start with the report management needs most. Additional MIS reports can be added without rebuilding the plant's existing reporting process.
Generation, auxiliary consumption, fuel consumption, PLF, heat rate and unit-wise performance.
Daily production, shift performance, target versus actual and operational exceptions.
Key cost drivers, consumption variance, production cost movement and management summaries.
Orders, dispatches, pending quantities, customer movement and operational bottlenecks.
Export orders, shipments, documentation status, timelines and commercial visibility.
A structured owner-level view across departments, units, plants and reporting periods.
Product experience
Illustrative demonstration data showing how one Power Plant MIS can become easier to review, compare and trace.
Power Plant MIS
Demonstration data · June 2026
Generation
1,248 MWh
PLF
82.4%
Heat rate
2,146 kcal/kWh
Aux. consumption
8.7%
Generation trend
Attention required
Unit 2 auxiliary consumption is above the configured review threshold.
| Unit | Generation | PLF | Status |
|---|---|---|---|
| Unit 1 | 682 MWh | 86.1% | On track |
| Unit 2 | 566 MWh | 77.8% | Review |
✓ View the latest MIS without searching through files
✓ Open historical reporting dates
✓ Compare current and previous performance
✓ Trace values back to their source
✓ Keep owner views organised
✓ Extend the same structure across reports
Designed alongside your process
No forced ERP migration. No mandatory DCS integration. No redesign of the plant's reporting process to begin.
How It Works
Not a workflow your team has to run. A continuous process that turns the operational data you already have into a clear answer on continuity.
Inventory, inbound shipments, consumption and supplier records — from the files and feeds you already export.
A slipped ETA, a weak supplier dispatch and a falling cover position are read together, not in isolation.
Each plant-material is measured against the operating and protected-reserve limits your team defines.
Every assessment carries the evidence behind it and flags stale or low-confidence data instead of hiding it.
As new data arrives, the continuity view updates — so the answer is ready whenever the team needs it.
Additional capability
Where required, OpsDeck can connect inventory, inbound movement, supplier reliability and operating thresholds to identify whether production remains protected.
Usable cover against configured operating thresholds.
Movement, ETA and trust context for incoming materials.
Dispatch and reliability signals alongside material exposure.
A shared view of ownership, review and follow-through.
OpsDeck can begin with approved exported files. Direct access to ERP, DCS, MES or production-control systems is not required for the initial implementation.
No production system integration required.
Your data is strictly isolated. Each customer operates in a separate tenant layer.
Permissions are enforced at the API level. Users only see what they are authorized to access.
Session-based authentication with HttpOnly cookies. Tokens are never exposed to the browser.
Integration connections are protected with encrypted tokens and strict validation.
Every action is validated server-side — preventing unauthorized access.
System activity is tracked for accountability. Rate limiting helps detect anomalies early.
Built using OWASP security principles and modern multi-tenant SaaS best practices.
Select one recurring MIS report and validate the structured OpsDeck view against the reports management already receives.
Why OpsDeck exists
Manufacturing plants already generate large amounts of operational information. But management reporting often still depends on complex Excel workbooks, manual consolidation and individuals who understand where every value comes from.
OpsDeck exists to organise that reporting layer without forcing plants to abandon the systems and formats that already work.
We begin with the customer's existing MIS, reproduce it accurately, make it easier for management to access and then add automation or operational intelligence only where it creates measurable value.
A focused 20-minute walkthrough, shown in the context of your operations.